Felipe Kroetz Neto
The challenge of modern incubation lies in the precise understanding and fulfillment of specific embryonic requirements at each stage of development.
Tallentire et al. (2018) note that modern lines of fast-growing chickens have advanced so genetically that more than one-third of a broiler chicken’s life is now spent inside the egg. This highlights the importance of hatcheries in commercial operations and the critical role of monitoring egg and incubation parameters to maintain broiler production (
Kroetz Neto et al., 2023). As embryos progress through different phases, their needs evolve, making it crucial to adjust incubation practices accordingly. The main factors influencing the incubation process include regulating embryo temperature, maintaining optimal egg quality, ensuring proper egg turning, and providing adequate ventilation. From an embryonic perspective, these elements significantly impact hatchability and the overall quality of chicks. Adequate management of these factors ensures that embryos develop in an environment conducive to their health and growth, leading to successful hatch outcomes.
Several factors that go beyond the immediate incubation environment influence the quality of the incubation process and the resulting chick quality. The impact on chick quality begins even before incubation, during egg formation. The conditions under which the egg is formed, including the health and nutrition of the hen, play a crucial role in determining the initial quality of the egg, which in turn affects the entire incubation process and embryo development. Egg quality is a fundamental factor in the success of the incubation process. High-quality eggs are characterized by appropriate shell thickness, size uniformity, and healthy yolk and albumen (
Peruzzi et al., 2012). Low-quality eggs, such as those with cracks, irregular shapes, or weak shells, are more susceptible to contamination, temperature fluctuations, and other issues that can reduce hatchability and chick quality. Ensuring optimal egg quality from the start is essential to achieve good incubation results.
Regarding specific gravity (SG),
Kibala et al. (2018) and
Roque and Soares (1994) suggest that using an indirect and non-destructive method to measure eggshell quality is likely the most employed approach in the field due to its low cost, practicality, and significant correlation with shell thickness. However, as useful as it is, SG fails to detect some eggshell abnormalities that can be observed during candling, such as fine cracks and translucent spots (also known as eggshell mottling). Translucent spots on eggshells are areas where the mammillary and palisade layers are disorganized, and the shell structure becomes weaker (
Galindo et al., 2022). This structural failure allows moisture from the egg content passing through the shell membranes to accumulate in the eggshell, leading to increased light transmission (
Wang et al., 2017;
Wong et al., 2020). Eggshell translucency can range from several tiny spots to nearly the entire shell and is associated with potential risks of bacterial penetration and cracking (
Bain et al., 2006;
Chousalkar et al., 2010).
Kroetz Neto et al. (2024b) studied the associations and interactions between eggshell translucency, SG, and color in the incubation parameters of eggs from the same breeding flock. A significant interaction between SG and eggshell color was observed for the variable of egg weight loss, where lighter brown-shelled eggs in most SG categories lost more weight during incubation than darker ones. Eggshell translucency results in eggs with lower SG (< 1070), higher egg weight loss, increased contamination, intermediate embryonic mortality, and lower hatchability. However, eggshell translucency is not related to SG or color.
One of the most critical points during incubation is embryonic temperature, as it directly influences embryo development. Embryos are sensitive even to small temperature variations, which can result in developmental abnormalities, delayed hatching, or even embryonic mortality. Maintaining the temperature within an optimal range (37.5°C to 38.0°C or 100°F to 101°F) is crucial for ensuring successful hatching and the health of the neonates (
Lourens et al., 2005). Slight variations can negatively affect the embryo’s metabolism, leading to issues such as deformities, embryonic mortality, or chicks with reduced vigor. Elevated temperatures during incubation accelerate embryonic metabolism, leading to overly rapid development, dehydration, early hatching, and lower chick quality (
French, 1997). On the other hand, temperatures below the ideal can slow development, prolonging incubation time and resulting in weak chicks or yolk absorption issues (
Decuypere and Michels, 1992). Monitoring and adjusting embryonic temperature throughout the process can help identify harmful variations and improve incubation conditions, favoring uniform hatching and proper embryonic growth. This practice can also optimize feed conversion and post-hatch weight gain (
Lourens et al., 2005). Additionally, precise temperature control reduces mortality and enhances immune system development, reflecting better production performance.
During natural incubation, hens regularly turn their eggs to ensure even heat distribution and prevent the embryo from sticking to the eggshell membrane. In artificial incubation, replicating this process is essential for promoting proper embryonic development. Improper or inadequate egg turning can lead to developmental defects and reduced hatchability. Egg turning during incubation is a crucial factor for healthy embryonic development and ensuring chick quality. This process, which involves periodically rotating the eggs, prevents the embryo from adhering to the eggshell membranes, promoting symmetrical development and proper vascular system growth (
Deeming, 1989). If turning does not occur regularly, the embryo may become positioned improperly, resulting in deformities, embryonic mortality, and delayed hatching. Turning also contributes to the even distribution of heat and humidity within the egg, which is essential for nutrient absorption from the yolk and optimal embryonic growth (
Wilson, 1991). Furthermore, this movement facilitates gas exchange, promoting proper oxygenation, which improves chick vitality post-hatching. Studies indicate that failure or insufficiency in egg turning can result in lower-quality chicks, with lower hatching weights and higher mortality rates in the early days of life (
Elibol and Brake, 2004). Monitoring egg turning and adjusting the frequency and angle of rotation can optimize incubation conditions, improving hatch rates and chick performance (
Tona et al., 2003).
The practice of administering vaccines via
in-ovo vaccination is a significant advancement in poultry health management. This technique allows for early immunization, which helps protect chicks against diseases from hatching. It also reduces the stress associated with post-hatch vaccinations, resulting in healthier and more robust chicks. The timing and technique of
in-ovo vaccination are crucial to maximizing its effectiveness and ensuring it does not negatively impact embryonic development. A study by
Kroetz Neto et al. (2024a) demonstrated the impact on broiler performance when vaccination is done at the right time. Three explanations can be considered. First, vaccination after 460 h of incubation showed higher uniformity and earlier production of antibodies, compared with vaccination before this time (
Avakian, 2006;
Lozano, 2016), with intra-embryonic deposition, which may improve disease control and productivity (
Islam et al., 2001). Second, shell puncture during vaccination increases water loss and accelerates the hatching process, potentially leading to dehydration and uniformity loss if chick removal time is not adjusted (
Williams, 2011;
Fernandes et al., 2016). Third, variability in temperature and embryonic development stages can impair vaccine efficacy in multi-stage incubators. Finally, another factor identified in our research as a determinant of broiler performance was the age of the breeder flocks, with broilers from older breeders showing greater weight gain, better intestinal adaptation, and more effective maternal immunity transfer, protecting the chicks during the first weeks of life (
Machado et al., 2020;
Nangsuay et al., 2021;
Santos et al., 2022).
Chick yield, which refers to the ratio between chick weight at hatching and the incubated egg weight, indicates successful incubation and chick quality. An appropriate yield between 67 % and 68 % indicates that the chick has efficiently utilized the yolk nutrients and water during incubation, resulting in healthy embryonic development (
Tona et al., 2013). Chicks with a yield below the ideal may face dehydration or underdevelopment, compromising their vitality and production performance, leading to lower weight gain and feed conversion (
Oviedo-Rondón et al., 2019). On the other hand, yields above expectations may indicate excessive fluid retention, associated with failures in yolk absorption, which can hinder early external feeding, impacting gut health and initial growth (
Careghi et al., 2005). Therefore, chick yield is directly linked to the incubation process, affecting neonate quality, their ability to adapt to the post-hatch environment, and their production performance during the rearing period.
With different variables affecting the incubation process and hatchability performance, data analysis is crucial for detecting early issues, such as uneven temperatures or poor ventilation, which can cause embryonic malformations, mortality, and growth delays (
Lourens et al., 2005.) Collecting and interpreting data, such as temperature, humidity, incubation time, egg weight, and chick yield, also allows the identification of variations and trends that directly impact embryonic development (
Decuypere and Michels et al., 1992), improving hatchability, uniformity, and chick vitality and broiler performance (
Tona et al., 2003).